At Cambelt, we get calls every day to quote conveyor systems that can handle the movement of frac sand.  Most of those calls come from clients who face significant challenges with the space constraints on the property they are using to conduct material movement operations.  Simply explained, trying to move material on a flat belt or low incline belt is easy and there are numerous conveyor manufacturers that can build them.  When you are faced with the need to move that material at a steep angle, 45 degrees to 75 degrees, the challenges grow exponentially.   Let’s take a look at some of those challenges:

  1. Abrasion and Wear: The steep incline exacerbates the abrasive nature of frac sand. As the sand particles slide against the conveyor belt, they cause wear and tear, leading to belt degradation and reduced lifespan1.
  2. Belt Delamination: Traditional conveyor belts struggle with steep inclines due to the risk of delamination. Cambelt has addressed this challenge with their patented one-piece flexible sidewall conveyor belting. This innovative design allows for safe transport of materials even at vertical rises, minimizing the risk of belt separation1.
  3. Material Spillage: High incline conveyors can experience material spillage, especially if the sand is not properly contained. Controlling spillage is crucial to maintain a clean and safe working environment2.
  4. Energy Consumption: Overcoming gravity on steep inclines requires more power. Energy-efficient designs are essential to minimize operational costs and environmental impact. Cambelt has specialized in efficient and effective conveyor designs for more than 60 years.
  5. Worker Safety: Safety is paramount in the fracking industry. High incline conveyors must ensure that frac sand is moved in a controlled manner, reducing the risk of accidents and ensuring worker well-being1.
  6. Maintenance Challenges: Accessing and maintaining high-incline conveyors can be challenging. Regular inspections, cleaning, and preventive maintenance are critical to avoid unexpected downtime1.

In conclusion, addressing these challenges requires innovative design, durable materials, and a commitment to safety. Cambelt’s conveyors stand out as the gold standard, offering durability, efficiency, and safety for frac sand handling in the hydraulic fracturing industry.  Call Cambelt today to speak with our engineers about the application you are facing.  Nobody does high incline conveying of frac sand like Cambelt!  385-276-3812.  Or visit https://cambelt.com/high-incline-closed-conveyor-systems/.